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<\/figure>\n\n\n\nManufacturing industry is the pillar industry of the national economy, the factory warehouse as a material storage, flow, control of the core link, through the raw materials into the warehouse, the production of collaterals, finished goods out of the warehouse, waste recycling of the whole process, is connected to the production, purchasing, sales of an important link. With the rapid development of Industry 4.0, Internet of Things, big data technology, China's manufacturing enterprises gradually to \u201cdigital, intelligent, lean\u201d transformation, the factory production model presents a multi-species, small batch, flexible characteristics of the warehouse materials management accuracy, timeliness, traceability put forward higher requirements.<\/p>\n\n\n\n
According to industry data, factory warehouse material costs account for 30%-55% of the total cost of production, while the traditional material management mode, the annual loss due to inventory backlog, material loss, labor errors accounted for the total cost of materials 10%-18%. At the same time, the continuous rise in labor costs, the warehouse is difficult to recruit, difficult to retain the problem of the increasing prominence of the traditional reliance on artificial The traditional manual material management mode has become a bottleneck that restricts the enterprise to reduce cost and increase efficiency, digitalization and upgrading. In this context, the intelligent upgrading of factory warehouse material management system is imminent, and intelligent weighing material shelves, with the core advantage of \u201cweighing and measuring + intelligent control + data linkage\u201d, has become a breakthrough in the management of the dilemma, activate the material management system vitality of the new force.<\/p>\n\n\n\n
(B) Traditional factory warehouse materials management core pain points<\/p>\n\n\n\n
At present, most factory warehouses still use the \u201cmanual registration + ordinary shelves + Excel ledger\u201d of the sloppy management mode, the material management system lacks accurate data collection and intelligent control capabilities, there are five core pain points, seriously restricting the warehouse operational efficiency and enterprise lean production to promote:<\/p>\n\n\n\n
1. **Inventory distortion, accounting inconsistency problems **: traditional materials management relies on manual inventory, factory warehouses, material categories, specifications are diverse, a single inventory time-consuming (small and medium-sized factories warehouses need to be 1-3 days, large factories need to be more than 1 week), and manual counting prone to omission, misremembering, repeated registration and other issues, the accuracy of the inventory is less than 65%. The two-way imbalance phenomenon of \u201cmaterial on the books, no material on the site\u201d, \u201con-site backlogs, shortages on the books\u201d occurs frequently, resulting in untimely replenishment affecting production, or over-purchasing resulting in inventory backlogs, a large amount of liquidity occupied by the enterprise, and the rate of inventory capital consumption is higher than the intelligent management. 50%-70%.<\/p>\n\n\n\n
2. ** Measurement is not allowed, loss and waste of serious **: factory warehouse materials covering precision parts, high-value consumables, bulk materials (such as screws, nuts, welding materials), etc., the traditional manual point counting, estimation of the weight of the measurement of the error is large, especially bulk materials, measurement error rate of up to 5%-10%. Waste; at the same time, some of the materials stored for a long time easy to rust, aging, expiration date and other issues, stagnant materials accounted for more than 20%, further aggravate the loss and increase the cost burden on the enterprise. According to statistics, the traditional management mode, factory warehouse material loss rate is generally as high as 8%-15%, and precision electronics, pharmaceutical manufacturing and other industries loss rate is more than 20%.<\/p>\n\n\n\n
3. **Inefficiency, slowing down the production schedule**: ordinary shelves without intelligent guidance and automatic measurement function, employees need to manually find the location of materials, one by one counting the number of materials, a single receipt of time consuming 5-15 minutes, the average daily invalid looking for the goods accounted for more than 60%. At the same time, the materials into the warehouse, return, inventory all rely on manual records, cumbersome processes, inefficiency, peak hours prone to backlog of materials, receiving queues and other issues, resulting in production lines to be material downtime loss can be tens of thousands of dollars, seriously affecting the production delivery cycle. At the same time, material storage and retrieval are all recorded manually, which makes the process cumbersome and inefficient, and is prone to material backlog and queuing during peak hours, leading to production line downtime and loss of tens of thousands of dollars in a single shutdown, which seriously affects the production and delivery cycle.<\/p>\n\n\n\n
4. **Broken traceability and undefined responsibility**: Under the traditional material management model, there is no complete digital record of material flow, and information such as time of receipt, personnel, quantity and use is vague, so once there is a material quality problem, loss or waste, it is not possible to quickly trace the source and locate the responsibility. Especially high-value precision materials, hazardous materials, etc., the traceability chain breakage not only leads to the loss of accountability, but also may lead to production safety hazards and industry compliance risks.<\/p>\n\n\n\n
5. **Data disconnection, decision-making blind lag**: the traditional material management system lacks accurate data collection ability, can not real-time collection of material warehousing, consumption, consumption, loss and other core data, lack of multi-dimensional data analysis support. Enterprise procurement plan development, inventory strategy optimization, production scheduling arrangements and other decision-making based on experience, unable to accurately identify high-frequency loss of materials, inefficient turnover links and cost of waste points, difficult to realize the material management of the refinement, scientifically, constraints on the promotion of enterprise lean production.<\/p>\n\n\n\n
(iii) Digital Transformation: Intelligent Weighing Material Racking Activates Material Management System<\/p>\n\n\n\n
With the deepening of the digital transformation of factory warehouses, the material management system has been upgraded from \u201csimple bookkeeping and inventory management\u201d to \u201cfull-process control, data-driven and intelligent early warning\u201d, and the core demand is to realize the \u201c precise, efficient, transparent and traceable\u201d of material management. Accurate, efficient, transparent and traceable\u201c. Intelligent weighing material shelves as a fusion of high-precision weighing, Internet of Things, big data technology, innovative equipment, breaking the traditional shelves, \u201donly storage, no measurement, no data\u201c limitations, to achieve the material \u201dstorage + measurement + control + data collection\" integration, and become the new force of the factory warehouse material management system. It has become the new force of material management system in factory warehouse.<\/p>\n\n\n\n
Intelligent weighing material shelf integrates high-precision weighing sensors with intelligent management system, which can collect core data such as weight, quantity and access records in real time and automatically synchronize them to the material management system of the factory, thus realizing the intelligent control of the whole life cycle of materials. Compared with ordinary intelligent shelves, its core advantage lies in \u201caccurate measurement\u201d, which can solve the measurement problems of bulk materials and precision materials, fill the short board of traditional material management system in data collection accuracy, and promote the material management system from \u201cexperience-driven\u201d to \u201cdata-driven\u201d. \"Data-driven\" transformation, for the factory warehouse digital management to provide core support.<\/p>\n\n\n\n
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Intelligent Weighing Material Racking: Product Definition and Core Advantages<\/p>\n\n\n\n
(i) Product definition<\/p>\n\n\n\n
Intelligent weighing material shelf is a fusion of **industrial grade shelves + high-precision weighing sensors + Internet of Things transmission module + intelligent management system **integrated intelligent warehousing equipment, specially designed for factory warehouse material management, suitable for all kinds of factory materials (precision parts, high-value consumables, bulk materials, fixtures and fittings, hazardous chemicals, reagents and so on) of the storage and control. Its core feature is that each storage space in the shelf (laminate, grill, drawer) is independently equipped with high-precision load cell, combined with RFID identification, identity authentication, light guidance and other functions, to realize automatic measurement of the material into the warehouse, automatic registration of the use of the inventory real-time updating, loss of accurate statistics, and can be seamlessly connected to the factory ERP, MES, WMS and other material management systems, to construct a It can seamlessly connect to the material management system of factory ERP, MES, WMS, etc., and build the integrated material management system of \u201cstorage-measurement-management-control-data\u201d, which is the intelligent and precise upgrading product of the traditional shelves, and it is also the core terminal equipment of the material management system of the factory warehouse.<\/p>\n\n\n\n
Intelligent weighing material shelf is the essence of \u201cforce - electricity - number\u201d precision conversion, through the sensing layer, signal layer, structural layer, maintenance layer of the synergistic cooperation, can achieve \u00b1 0.05% measurement accuracy, in the complex workshop environment can still maintain stable monitoring, to provide accurate, real-time data for the material management system to support, and promote the transformation of material management from \u201cstatic storage\u201d to \u201cdynamic service\u201d. Material management from \"static storage\" to \"dynamic service\" transformation.<\/p>\n\n\n\n
(ii) Core Advantage: Comparing Traditional Shelves and Ordinary Intelligent Shelves<\/p>\n\n\n\n
1. Compare with traditional shelves: Accurate, efficient and digitalized comprehensive upgrade<\/p>\n\n\n\n
| Comparison Dimensions | Conventional Racking | Smart Weighing Material Racking | Smart Weighing Materials Racking<\/p>\n\n\n\n
| -- | -- | -- | -- |<\/p>\n\n\n\n
| Measuring Method | Manual point counting, weight estimation, large error (5%-10%) | 0.01g-0.1g level high precision weighing, automatic measurement, error rate \u2264 0.5% |<\/p>\n\n\n\n
| Management Mode | Manual registration, paper ledger, fuzzy authority and responsibility | Automatic recording, real-time data synchronization, full traceability, responsibility to the person |<\/p>\n\n\n\n
| Access Efficiency | Manual search and count, 5-15 minutes for a single visit | Lighted guidance, 30-second self-service access, efficiency improvement of more than 801 TP3T |<\/p>\n\n\n\n
| Inventory Management | Manual inventory, accuracy <65%, inventory out of control | Real-time inventory update, a keyboard point, accuracy \u2265 99.8%, intelligent warning |<\/p>\n\n\n\n
| Cost Control | Backlog of funds, serious loss (8%-15%), cost ambiguity | Inventory capital consumption down 50%-70%, loss down 40%-60%, cost accurate accounting |<\/p>\n\n\n\n
| Data Support | No data precipitation, unable to dock the material management system | Full-dimensional data collection, seamless docking ERP, MES, WMS, data-driven decision-making |<\/p>\n\n\n\n
2. Compare with ordinary intelligent shelves (RFID cabinets\/grid cabinets): Adapt to complex material scenes in factories.<\/p>\n\n\n\n
Ordinary intelligent shelves (such as pure RFID cabinets, fixed grid cabinets) can only realize \u201cidentification + switch control\u201d, unable to solve the core demand of \u201caccurate measurement\u201d and \u201cweight change tracking\u201d in factory materials. The core demand of \u201caccurate measurement\u201d and \"weight change tracking\" cannot be solved, and there are obvious short boards in the material management of factory warehouse; intelligent weighing material shelf realizes \"weighing + identification + storage + control\", and it is more suitable for complex material management scenarios of factories, and it has significant advantages:<\/p>\n\n\n\n
**Pure RFID intelligent shelves**: rely on label identification, need to manually bind the number of materials, can not automatically sense the increase or decrease of materials, bulk materials, small materials are prone to label fall off, recognition failure, low metering accuracy, error and omission rate is high, and can not meet the factory bulk materials, precision materials, metering needs.<\/p>\n\n\n\n
**Fixed cell intelligent shelves**: single cell capacity is fixed, adapted to standard specification materials, can not be flexibly adapted to the factory non-standard, shaped, large differences in weight and lightweight materials (such as large-scale tooling and fixtures, small electronic components), and there is no weighing function, and can not accurately count the amount of materials consumed and wasted.<\/p>\n\n\n\n
**Intelligent Weighing Material Shelf**: independent storage weighing, no manual counting, no need to bind labels, bulk materials, small materials, high-value precision materials can be accurately measured; modular storage space can be flexibly adjusted to fit all types of specifications of the factory materials; the weight change automatically triggers the update of the inventory, real-time tracking of the consumption of materials, to eliminate errors and omissions, perfectly adapted to the factory's multi-category, complex material management needs, can be directly connected to the factory material management system to achieve data interoperability and sharing. It can be directly connected to the factory material management system to realize data interoperability and sharing.<\/p>\n\n\n\n
(C) Core function: empowering material management system to control the whole process intelligently.<\/p>\n\n\n\n
As the core terminal of material management system in factory warehouse, intelligent weighing material shelf relies on high-precision weighing and Internet of Things technology to realize the intelligent control of the whole life cycle of materials, and its core functions cover the whole process of material warehousing, receiving, returning, inventory, loss, and early warning, which provides accurate data support for the material management system:<\/p>\n\n\n\n
1. **High-precision dynamic weighing, automatic measurement without manual labor**: Each storage space is equipped with industrial-grade high-precision load cell at the bottom, with accuracy ranging from \u00b10.01g to \u00b10.1g, supporting both dynamic and static weighing, and according to the type of material, it can be adapted with different types of sensing components, such as single-point strain-gauge sensors, cantilever beam sensors, and so on, and eliminates the bias loading error through the symmetrical layout of the four-points and the weighted average algorithm. When the material is accessed, the system automatically captures the weight change of the storage position, and calculates the quantity to be claimed\/returned in real time (e.g. screws, welding materials and other bulk materials, the quantity is converted by single weight), without manual counting and filling in the documents, so as to realize the precise management of \u201chow much to take, how much to count, how much to put and how much to write down\u201d, and the error rate of measurement is \u22640.5%, which completely solves the problem of inaccurate measurement of materials in the factory. Completely solve the pain point of the factory material measurement is not allowed. At the same time, built-in dynamic zero tracking, weight mutation identification algorithms, automatic calibration of the unloaded reference value to ensure long-term stability of the data.<\/p>\n\n\n\n
2. **Multi-mode authority control, operation traceability**: support IC card, face recognition, fingerprint, QR code, account password and other identity authentication methods, can be set up for administrators, operators, purchasers, quality inspectors and other levels of authority, according to the position \/ material type set up the authority to receive, single receipt of the amount of the upper limit, the exceeding of the standard automatically lock the cabinet and push the approval. All operations (access time, personnel, material number, weight\/quantity, usage, etc.) are automatically recorded and uploaded to the material management system, generating tamper-proof operation logs, supporting one-click export of audit reports, and realizing the full-process traceability of \u201cwho accesses, how much, when to access, and where to access\u201d, so that the responsibility is accurately assigned to the person and the loss of materials is eliminated, It is especially suitable for the control needs of high-value precision materials and hazardous materials.<\/p>\n\n\n\n
3. **Real-time inventory monitoring, intelligent early warning against supply shortage**: weighing data is synchronized in real time to the local terminal and factory material management system, inventory data is dynamically updated and clear at a glance, supports multi-dimensional query according to material type, specification, storage position, batch, and one-key export inventory report, inventory efficiency is improved by more than 90%. Administrators can set the safety stock threshold, expiration warning threshold, stagnant warning threshold, when the inventory is insufficient, material expiration, long-term unclaimed (stagnant), the system automatically through the terminal pop-up window, SMS, APP push and other ways of early warning, automatically triggered replenishment process, to avoid lack of material production and aging waste of materials; at the same time, the automatic identification of stagnant materials to help enterprises optimize inventory strategy, reduce capital consumption.<\/p>\n\n\n\n
4. **The whole life cycle management of materials, accurate and controllable loss**: the system automatically records the whole process data of materials from warehousing, receiving, returning, consuming, maintaining to scrapping, and real-time tracking of the number of turnover of materials, the rate of consumption, the rate of loss, the length of time in storage and other core indicators. It supports batch management, expiration date management, first-in-first-out (FIFO) control, prioritizes the use of early warehousing materials, and reduces the risk of stagnation and expiration; it automatically counts the cost of loss of a single type of material, a single workstation, and a single work order, and accurately identifies the high-frequency loss link and the waste point, which helps factories reduce the rate of loss of materials by 40%-60%, and realizes the fine cost management and control.<\/p>\n\n\n\n
5. **Data-based report analysis, driving scientific decision-making**: The intelligent management system has a built-in multi-dimensional data analysis module, which automatically generates inventory reports, requisition reports, consumption reports, loss reports, cost reports, turnover efficiency reports, etc., and supports multi-dimensional filtering and querying according to time, personnel, material types, workstations, work orders and so on. Through big data analysis, it digs out the law of material consumption, turnover efficiency and cost composition, provides accurate data support for factory procurement plan optimization, inventory strategy adjustment, material selection and upgrading, and production scheduling optimization, and promotes the transformation of material management system from \u201cexperience-driven\u201d to \u201cdata-driven\u201d. It promotes the transformation of material management system from \"experience-driven\" to \"data-driven\", and assists enterprises in lean production.<\/p>\n\n\n\n
6. **Flexible adaptation and expansion, seamless docking enterprise system**: modular cabinet design, the number of storage spaces, size can be flexibly adjusted according to the material specifications, support for independent use of a single cabinet or multi-cabinet linkage network, adaptable to different scales of factory warehouses; cabinets are made of industrial-grade cold-rolled steel\/stainless steel, dust, moisture, corrosion and static electricity, protection level of IP54 and above, through the three-level EMC Shielding, lightning protection, full potting moisture treatment, suitable for factory humidity, oil, dust, vibration and other harsh environments; provide standard API interface, can be seamlessly docked with the enterprise ERP, MES, WMS and other material management systems to achieve interoperability and sharing of material data, eliminating the \u201cdata silo\u201d, integrated into the overall digital management system of the enterprise. Optional temperature and humidity monitoring, explosion-proof design, remote operation and maintenance APP and other functional modules, suitable for precision materials, hazardous materials and other special management scenarios.<\/p>\n\n\n\n
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Intelligent weighing material shelf technology architecture: hardware + software + Internet of Things synergistic empowerment<\/p>\n\n\n\n
The efficient operation of intelligent weighing material shelves relies on the synergistic linkage of the six core modules of \u201chardware terminal + perception module + Internet of Things transmission layer + intelligent management software + cloud data platform + AI algorithm engine\u201d to build a full-link technology system of \u201cterminal perception - data transmission - intelligent analysis - command feedback - closed-loop management\u201d. It builds a full-link technology system of \"terminal sensing - data transmission - intelligent analysis - command feedback - closed-loop management\", provides stable, accurate and efficient technical support for the material management system of factory warehouse, and guarantees the intelligence, accuracy and safety of material management.<\/p>\n\n\n\n
(i) Hardware terminals: industrial-grade design, stable and durable for factory scenarios<\/p>\n\n\n\n
The hardware terminal is the physical carrier of the intelligent weighing material shelf, which is made of industrial-grade cold-rolled steel plate or stainless steel, sturdy and wear-resistant, waterproof and dustproof, corrosion-proof, anti-static, with a protection level of up to IP54 and above, and is able to adapt to extreme temperatures ranging from -20\u2103 to 60\u2103, and to harsh environments such as humidity, oil, dust, vibration, and so on, in the factory. Cabinet design flexibility, can be customized single cabinet\/multi-cabinet combinations, the number of storage spaces and size, support for independent cabinet door\/drawer\/laminate structure, suitable for different specifications of factory materials. Core hardware configuration includes:<\/p>\n\n\n\n
**High-precision load cell**: each storage position is independently mounted, accuracy \u00b10.01g to \u00b10.1g, according to the load demand, adapted with single-point strain-gauge transducer (for light materials below 100kg), cantilever beam transducer (for medium materials from 300kg to 2 tons), weighing module (for heavy materials above 2 tons), with four-point symmetrical layout, eliminating the bias loading error through parallel calibration, and the rated load is selected according to the actual load \u00d7 1.5 times safety factor to ensure accurate measurement. The rated load is selected according to the actual load capacity x 1.5 times safety coefficient to ensure accurate measurement.<\/p>\n\n\n\n
**Touch Interactive Terminal**: 10-inch\/15-inch industrial-grade capacitive touch screen, quad-core processor, fast response, smooth operation, support for parameter configuration, information query, report export, work order binding and other functions.<\/p>\n\n\n\n
**Identity authentication module**: integrated card swiper, face recognition camera, fingerprint reader, QR code scanning head, multi-mode authority authentication, safe and convenient.<\/p>\n\n\n\n
**Lighting Guidance Module**: LED indicator lights accurately guide the materials where the storage position is to improve the access efficiency; three-color LED strips can distinguish between picking, replenishment, early warning and other different operating states.<\/p>\n\n\n\n
**Communication and power supply module**: industrial-grade power supply, stable power supply; support 4G\/5G, Wi-Fi, Ethernet, RS485+Modbus and other communication modes, of which RS485+Modbus is preferred for industrial scenarios (1,200-meter cascade, anti-electromagnetic interference), WiFi 6 is available for light shelves to realize high-speed transmission, and NB-IoT is adapted for outdoor storage. Ultra-low power consumption transmission to ensure real-time data transmission.<\/p>\n\n\n\n
**Auxiliary protection components**: including hardened base (flatness \u2264 0.1mm\/m\u00b2, preventing structural deformation), mechanical limiters (three-dimensional constraint gap \u2264 0.5mm, limiting horizontal displacement), and self-calibration module (built-in \u00b10.005% precision standard weights), to enhance the stability and service life of the equipment.<\/p>\n\n\n\n
(ii) Sensing Module: Multi-dimensional Data Collection, Accurately Capturing Material Dynamics<\/p>\n\n\n\n
The sensing module is the \u201cnerve endings\u201d of the intelligent weighing material shelf, responsible for real-time collection of materials and environmental core data, providing basic data support for the material management system. Core components include:<\/p>\n\n\n\n
**Weighing sensing unit**: real-time collection of weight data from each storage position, accurately capturing the weight change before and after material access, converting it into quantity or weight, and recording the dynamics of material consumption; 24-bit high-precision ADC, FIR digital filter to eliminate the interference of the industrial frequency, to ensure the accuracy of the data.<\/p>\n\n\n\n
**RFID identification unit (optional)**: read material electronic tags, binding material identity information (model, specification, batch, expiration date, etc.), realizing the \u201cweight-identity-batch\u201d triple data binding, and improving the accuracy of material traceability.<\/p>\n\n\n\n
**Environmental sensing unit**: temperature and humidity sensors, vibration sensors, real-time monitoring of environmental data in the cabinet, automatic warning when abnormal, to protect precision materials, hazardous materials storage safety; Kalman filtering technology to reduce noise, reduce the impact of mechanical vibration on the accuracy of measurement.<\/p>\n\n\n\n
**State Sensing Unit**: Door magnetic sensor, infrared sensor, monitoring the cabinet door switch state, material access action, abnormal operation (such as forcing open the door) automatic alarm, enhance material safety.<\/p>\n\n\n\n
(iii) Internet of Things transmission layer: data interoperability, real-time linkage without delay<\/p>\n\n\n\n
IoT transmission layer is the bridge connecting hardware terminal, sensing module and material management system. Through 4G\/5G, Wi-Fi, Ethernet, RS485 and other industrial-grade communication technologies, it uploads collected weight data, identity data, environmental data, operation logs, etc. to the cloud data platform and material management system of the factory in real time; at the same time, it receives configuration instructions, warning rules, work order information, analysis reports, etc. from the system, realizing two-way real-time linkage between the terminal and the system, and guaranteeing rapid execution of management instructions and real-time synchronization of data. At the same time, it receives configuration instructions, warning rules, work order information, analysis reports, etc. issued by the system, realizing two-way real-time linkage between the terminal and the system, with a data transmission delay of \u22641 second, guaranteeing rapid execution of management instructions and real-time synchronization of data. The transmission process adopts data encryption and link encryption technology to prevent data leakage and tampering, and safeguard the security of enterprise material data.<\/p>\n\n\n\n
(D) Intelligent management software: localized control, convenient, efficient and stable operation<\/p>\n\n\n\n
Intelligent management software is divided into local terminal software and workshop\/warehouse management software, which is deployed in material cabinet terminal and factory management computer, responsible for on-site operation control, data collection, local storage, basic analysis and instruction execution. The core functions include: basic parameter configuration, authority hierarchy management, material information entry, access operation management, real-time inventory query, local report generation, early warning reminder setting, work order binding management, data backup and recovery, offline operation support (automatic synchronization after network recovery), etc. It is suitable for the factory warehouse with no network or weak network scenarios to ensure the continuity of on-site management, and real-time linkage with the material management system of the factory to achieve data interoperability. Realize data interoperability.<\/p>\n\n\n\n
(v) Cloud data platform: big data storage, remote control and strong analysis<\/p>\n\n\n\n
Cloud data platform is the \u201cbrain\u201d of intelligent weighing material shelves, which is built based on cloud computing and big data technology, and is responsible for centralized data storage, multi-terminal management, in-depth data analysis, remote control, report generation, system maintenance, security protection and other core functions. Administrators can remotely log in to the platform through computer and cell phone APP to view the operation status, inventory data, consumption and operation logs of each workshop, warehouse and material cabinet in real time; remotely configure system parameters, set up early warning rules, assign permissions, bind work orders, and export analytical reports; and conduct in-depth excavation of material data through big data algorithms to generate multi-dimensional analysis reports to provide data for the optimization and enterprise management decision-making of the factory's material management system. It provides data support for optimization of factory material management system and enterprise management decision-making. At the same time, the cloud platform adopts data encryption, privilege isolation, off-site backup, firewall protection and other security mechanisms to ensure the safety of enterprise material data and prevent data leakage, loss and tampering.<\/p>\n\n\n\n
(vi) AI Algorithm Engine: Intelligent Analysis, Accurate Prediction and Efficiency<\/p>\n\n\n\n
AI algorithm engine is the \u201cintelligent core\u201d of intelligent weighing material shelf, built-in dynamic weighing calibration algorithm, inventory forecasting algorithm, loss analysis algorithm, abnormality identification algorithm, demand forecasting algorithm, which empowers intelligent upgrade of material management system. The core functions include: automatic calibration of weighing data, elimination of temperature, vibration and other environmental interference, to ensure accurate measurement; based on historical consumption data, combined with the production plan, seasonal factors, etc., to predict the future demand for materials, optimize the procurement plan; accurately identify high-frequency loss of materials, abnormal consumption behavior, the risk of stagnant materials; analyze the efficiency of the material turnover, optimize the inventory strategy; identification of abnormal operations (such as over-acceptance, force open the door, wrong material), automatic identification of abnormal operation, and automatic identification of abnormal operation. Identify abnormal operations (e.g. over-acceptance, forced opening of door, wrong material), automatic alarm and interception to improve management security; analyze historical data through LSTM neural network, generate replenishment suggestions, and promote the transformation of material management from \u201cpassive response\u201d to \u201cactive supply\u201d.<\/p>\n\n\n\n
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Intelligent weighing material shelves application scenario: precisely adapted to the factory warehouse multi-category material management<\/p>\n\n\n\n
Intelligent weighing material shelves, with flexible structural design, accurate measurement capability and perfect functional configuration, can accurately adapt to the material management needs of various manufacturing industry factory warehouses, covering the full range of scenarios from small and medium-sized processing factories to large-scale manufacturing enterprises, solving the management pains in different industries and material types, and providing terminal support for the factory material management system.<\/p>\n\n\n\n
(i) Warehouse for machinery\/equipment manufacturing plants<\/p>\n\n\n\n
Machinery manufacturing, equipment manufacturing factory warehouse materials to MRO small parts, cutting tools, abrasives, fixtures and fittings, standard parts, large accessories, material specifications, large differences in weight across a wide range of long turnover cycle, the traditional management of easy to stock backlogs, misuse of wrong to take, loss of fixtures, measurement is not allowed and other issues. Intelligent weighing material rack modular storage position can be flexibly adjusted to adapt to the size of the material; high-precision weighing and measuring automatically record the consumption without manual counting, especially suitable for screws, nuts and other bulk standard parts of the management; fixtures lending automatic registration, status tracking, to prevent the loss of inventory; inventory warning to reduce the standard parts of the backlog, to reduce the inventory of funds; statistical analysis to optimize the selection of cutting tools, abrasive tool, reduce the cost of loss! It can improve the processing efficiency, seamlessly connect with factory MES system, and realize the accurate binding of materials and production work orders.<\/p>\n\n\n\n
After a machinery manufacturing enterprise on-line intelligent weighing material shelves, the line warehouse warehouseman from 6 to 1 person, annual labor cost savings of about 480,000 yuan, inventory turnover rate from 4 times a year to 12 times, the release of liquidity of more than 3 million yuan \/ year.<\/p>\n\n\n\n
(ii) Warehouses for automobile parts manufacturing plants<\/p>\n\n\n\n
Automotive parts manufacturing factories have large-scale, multi-station, continuous production characteristics, warehouse material categories (covering screws, nuts, bearings, seals, precision sensors, fixtures, etc.), frequent turnover, high and low value of the mix, and the consistency of the material, the traceability of the requirements are very high. Intelligent weighing material shelves can realize automatic counting of small bulk materials, full traceability of high-value accessories, and registration of fixtures and fittings through accurate weighing and measurement, batch traceability and authority control; inventory warning to avoid lack of materials and production stoppage, and expiration date management to prevent seals and other easy-to-age materials from failing; and docking with the MES system to realize the binding of materials and production work orders, machine tools, and workstations, which can assist in flexible production scheduling, and guarantee the continuous and stable operation of the production line. Stable operation of the production line is guaranteed.<\/p>\n\n\n\n
A new energy vehicle enterprises assembly line after the deployment of intelligent weighing material shelves, according to the station beat light prompts the order of pickup, integrated BOM table automatic verification, the misassembly rate to zero, a single vehicle assembly time shortened to the industry standard 70%, the line inventory turnover days from 3.5 days to 0.8 days, releasing more than 100 million yuan of working capital.<\/p>\n\n\n\n
(iii) Precision electronics manufacturing plant warehouse<\/p>\n\n\n\n
Precision electronics manufacturing (such as semiconductor, consumer electronics, circuit board processing) factory warehouse materials are mostly high-value precision components, precious metal consumables, trace reagents, anti-static accessories, high unit price, small volume, easy to lose, easy to expire, and on the measurement of precision, cleanliness, traceability requirements are stringent to meet the requirements of the industry compliance certification. Intelligent weighing material shelf adopts anti-static design + high-precision weighing (0.1g level) + expiration date warning + full traceability, which can realize precise measurement of microgram-level precious metal solder paste, precision components receiving traceability, reagent expiration date control, special management of anti-static fittings; operation of the whole process of recording, data transparency and traceability to help enterprises through the ISO, the industry compliance certification; authority hierarchical control to prevent the loss of high-value materials, embezzlement It guarantees production safety and cost control.<\/p>\n\n\n\n
(iv) Warehouses for pharmaceutical\/medical equipment manufacturing plants<\/p>\n\n\n\n
Pharmaceutical, medical device manufacturing factory warehouse belongs to high compliance, high precision manufacturing field, materials (such as medical consumables, precision parts, sterile accessories, packaging materials) need to meet the full traceability, batch management, expiration date control, clean management requirements, once the quality problem, need to quickly trace the source of materials, the use of the workplace, the associated batch. Intelligent weighing material shelf through weighing and measuring + RFID batch binding + expiration date warning + full process traceability, to achieve accurate receipt of medical consumables, clean storage of sterile parts, packaging materials inventory control; operation log can not be tampered with, the data can be audited, to help enterprises through the medical device industry GMP certification; abnormal consumption of automatic alarms, timely detection of material waste or quality hazards, to protect the quality of the product and compliance with production. Production. Its IP68 stainless steel cantilever beam sensor can be adapted to the pharmaceutical cold storage -25 \u2103 low-temperature environment, the accuracy is stable at \u00b1 0.02%.<\/p>\n\n\n\n
(v) Warehouses for small and medium-sized manufacturing plants<\/p>\n\n\n\n
Small and medium-sized manufacturing factories generally have limited funds, streamlined management team, material categories, inventory control is difficult, weak digital foundation and other issues, the traditional manual management efficiency is low, high cost, the introduction of large-scale intelligent warehousing system cost pressure. Intelligent weighing material racking cost moderate, easy to install, easy to operate, low maintenance costs, without the need for professional and technical personnel can quickly get started; modular design can be flexibly expanded to meet the needs of business growth; the whole process of intelligent management to reduce artificial input, reduce management costs; payback period of only 6-12 months, cost-effective, help small and medium-sized enterprises to achieve low-cost factory warehouse material management system Upgrade and promote lean production.<\/p>\n\n\n\n
According to \"2025 China Intelligent Warehousing Equipment\", the domestic weighing shelf market size compound annual growth rate of 18.7%, more than 63% manufacturing and logistics enterprises have deployed or plan to introduce intelligent shelf system with weight sensing capabilities, of which small and medium-sized manufacturing enterprises have the fastest growth rate in the deployment of demand.<\/p>\n\n\n\n
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Intelligent weighing material shelves implementation value: empower material management system, promote the factory cost reduction and increase efficiency<\/p>\n\n\n\n
Intelligent weighing material shelves as a factory warehouse material management system of the new force, the implementation of its value is not only reflected in the direct cost savings and efficiency, but also to promote the material management system upgrade, management mode innovation, help factories to achieve lean production and digital transformation, enhance core competitiveness.<\/p>\n\n\n\n
(i) Direct value: cost reduction, efficiency gains and reduced waste of resources<\/p>\n\n\n\n
1. **Reduce the cost of material loss**: through accurate measurement, expiration date warning, first-in-first-out control, loss analysis, to avoid the wrong material waste, expiration date scrapping, overconsumption, material loss rate reduced by 40%-60%; accurate identification of high-frequency loss of materials, optimization of the selection of models and processes to further reduce the loss. For example, an air-conditioning manufacturing enterprise on-line intelligent weighing material shelves, material misdispatch rate from 3.2% to 0.05%, loss costs significantly reduce the cost of that year, that is, cost savings of 8.5 million yuan.<\/p>\n\n\n\n
2. **Reduce inventory capital consumption**: real-time inventory monitoring + intelligent early warning + demand forecasting, to avoid excessive procurement and inventory backlog, inventory capital consumption reduced by 50%-70%; inventory turnover rate increased by more than 35%, a large amount of idle funds can be invested in production and research and development, and improve the utilization of funds. After the application of a new energy vehicle battery factory, the number of downtime caused by lack of materials has been reduced from a monthly average of 3 times to 0 times, which reduces the annual loss of about 12 million yuan.<\/p>\n\n\n\n
3. **Enhance the efficiency of production operations**: 30 seconds of fast access, 24 hours unattended, material access efficiency to improve 80% or more, reducing staff looking for materials, inventory time; inventory warning, lack of material pre-judgment to avoid the production line to avoid material stoppage, production line downtime rate reduced by 50% or more, shorten the production and delivery cycle to help factories quickly respond to market demand.<\/p>\n\n\n\n
4. **Reduce labor management costs**: automated measurement, a keyboard point, data generated automatically, reducing 70% or more material management labor inputs, without the need for a person responsible for the receipt of registration, inventory and reconciliation, to alleviate the pressure on the factory staff, reduce labor costs; new employees can get started in 10 minutes, shorten the training cycle of 90%, to reduce the investment in training, to solve the difficult recruitment and retention of factories difficult! Problems.<\/p>\n\n\n\n
(ii) Indirect value: management upgrades to enable digital transformation<\/p>\n\n\n\n
1. **Promote the upgrading of material management system**: Intelligent weighing material shelf provides accurate and real-time data support for material management system, breaks the short board of traditional material management system, which is characterized by \u201cdata disconnection and low accuracy\u201d, and promotes the material management system to be upgraded from \u201csimple bookkeeping\u201d to \u201cfull-process control, data-driven, intelligent warning\u201d, and realizes standardized, refined and transparent material management. To promote the material management system from \"simple bookkeeping\" to \"full-process control, data-driven, intelligent early warning\" upgrade, to achieve the standardization of material management, refinement, transparency.<\/p>\n\n\n\n
2. **Data-driven scientific decision-making**: full-dimensional material data collection and in-depth analysis for factory procurement planning, inventory strategy, production scheduling, material selection, process optimization to provide accurate data support, to avoid decision-making blindness, to enhance the scientific nature of enterprise management decision-making and accuracy, and to help promote lean production.<\/p>\n\n\n\n
3. **Integration into the enterprise digital system**: Intelligent weighing material shelves can be seamlessly connected with ERP, MES, WMS and other enterprise core systems to achieve material data interoperability and sharing, eliminating the \u201cdata silos\u201d and integrating into the overall digital management system of the enterprise to help factories realize the digital control of the whole process of production, procurement and warehouse, and enhance the digitalization level and core competitiveness of enterprises. Enhance the enterprise digitalization level and core competitiveness.<\/p>\n\n\n\n
4. **Enhancement of corporate compliance and brand image**: full traceability, auditable data, compliance management, helping pharmaceutical, electronics, automotive and other industries to pass the industry quality system certification and compliance review; intelligent material management model reflects the modern management level of enterprises, enhance customer trust and willingness to cooperate, and enhance market competitiveness.<\/p>\n\n\n\n
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Sixth, the industry development trend: intelligent weighing material shelves broad prospects, become the core support for material management system<\/p>\n\n\n\n
(i) Rapid growth in market size<\/p>\n\n\n\n
With the acceleration of the digital transformation of manufacturing, lean production deepening, material costs continue to rise, the demand for enterprise fine management, intelligent weighing material shelves market ushered in explosive growth. 2025 China's intelligent weighing material shelves market size of about 1.2-1.8 billion yuan, is expected to break through the 8 billion yuan in 2030, the compound annual growth rate (CAGR) of 32% above. Among them, automobile manufacturing, precision electronics, pharmaceutical distribution, machinery manufacturing industry demand growth is the most rapid, become the core market driver; SMEs digital transformation wave, the market penetration will continue to improve, 2026 0.1g weighing shelves in electronic components, pharmaceutical reagents and other scenarios, the penetration rate increased 37% year-on-year.<\/p>\n\n\n\n
(ii) Continuous upgrading of technology and improvement of functionality<\/p>\n\n\n\n
In the future, the intelligent weighing material shelf will deeply integrate AI big model, machine vision, digital twin, blockchain, 5G and other cutting-edge technologies, and its functions will be continuously upgraded: the AI big model will realize intelligent prediction of material demand, accurate identification of abnormal behavior, and automatic optimization of management strategy; the machine vision technology will realize automatic detection of defects in the appearance of the material, automatic identification of specifications, and compliance audit of access actions; the digital twin technology will build a virtual model of factory warehouse, realize the visual control of the whole process of material management, simulate the operation effect under different stocking strategies, and avoid risks in advance; blockchain technology will ensure that material data cannot be tampered with, further improving traceability security and compliance; 5G technology will realize ultra-low latency data transmission, support remote real-time control and multi-terminal collaboration; at the same time, the weighing accuracy will continue to be improved, and the ability to resist interference will be further strengthened, adapting to more complex and complex applications, and providing a more accurate and efficient management of materials. Meanwhile, weighing accuracy will continue to improve and anti-jamming ability will be further enhanced to adapt to more complex factory scenarios.<\/p>\n\n\n\n
(iii) Ecological integration into the industrial Internet<\/p>\n\n\n\n
Intelligent weighing material shelves will no longer be a single management device, but gradually to the ecological, platform, service development, into the industrial Internet system. Hardware manufacturers, MRO e-commerce platforms, material suppliers, industrial Internet platforms, system integrators will cooperate deeply to build an integrated ecology of \u201chardware+software+data+service+supply chain\u201d, realizing the closed-loop service of the whole process of material purchasing, management, consumption, maintenance, and recycling, and providing factories with one-stop material management solutions. In-depth cooperation with AGV, AMR and other automation equipment, to build \u201cgoods to people + accurate measurement\u201d unmanned operation chain of the whole process.<\/p>\n\n\n\n
(iv) Small and medium-sized enterprises as a core growth engine<\/p>\n\n\n\n
Currently, large manufacturing enterprises have gradually completed the digital upgrade of factory warehouse material management, the future of small and medium-sized enterprises will become the core driving force for the growth of intelligent weighing material shelves market. With mature technology, cost reduction, simplified operation, shortened deployment cycle, the threshold of digital transformation of small and medium-sized enterprises has been significantly reduced; at the same time, the national policy support, industry digital transformation wave to promote more and more small and medium-sized enterprises will be the introduction of intelligent weighing material shelves, low-cost material management system upgrades to achieve the factory warehouse to promote the overall improvement of the level of material management of the entire manufacturing industry.<\/p>\n\n\n\n
In addition, the green low-carbon concept will be integrated into the product design, photovoltaic power supply + energy storage system will be gradually embedded in the intelligent weighing material shelves, to promote the warehousing link to realize green energy saving, to help enterprises to achieve the \u201cdual-carbon\u201d goal.<\/p>\n\n\n\n
-<\/p>\n\n\n\n
VII. Conclusion<\/p>\n\n\n\n
Under the double driving force of digital transformation of manufacturing industry and deepening of lean production, intelligent upgrading of factory warehouse material management system has become an inevitable choice for enterprises to break through the bottleneck of development and enhance core competitiveness. The traditional material management mode of inefficiency, high error, high loss, data disconnection and other pain points, it has been difficult to adapt to the material management needs of modern factories, and intelligent weighing material shelves as a new force in the factory warehouse material management system, integration of high-precision weighing and sensing, the Internet of Things, big data, AI algorithms, and other advanced technologies, by virtue of the accurate and automatic measurement, the whole process can be traced back to the real-time inventory monitoring, intelligent early warning to prevent errors, With the core advantages of accurate automatic measurement, full traceability, real-time inventory monitoring, intelligent warning and error prevention, flexible adaptation and expansion, and data-driven decision-making, it completely breaks the traditional management pain points and provides accurate and efficient terminal support for material management system.<\/p>\n\n\n\n
From machinery manufacturing to automotive parts, from precision electronics to pharmaceutical manufacturing, from large enterprises to small and medium-sized factories, intelligent weighing material shelves are suitable for all kinds of material management scenarios in factory warehouses of the manufacturing industry, and the value of the implementation is remarkable: directly reduce material loss and inventory capital consumption, improve production efficiency and reduce labor costs; indirectly promote the upgrading of the material management system, management mode innovation, and help enterprises realize lean production and digital transformation. It can help enterprises realize lean production and digital transformation and enhance core competitiveness. Its \u201cforce-electricity-digital\u201d precision conversion capability not only solves the measurement problems of traditional material management, but also becomes the core data engine to drive intelligent warehousing decision-making.<\/p>\n\n\n\n
With the continuous upgrading of technology, market demand continues to release, the ecosystem is increasingly perfect, intelligent weighing material shelves market prospects, will become the future factory warehouse material management system of the core terminals and mainstream choice for the high-quality development of the manufacturing industry to inject a strong impetus.<\/p>\n\n\n\n
For manufacturing enterprises, the introduction of intelligent weighing material shelves is not only the upgrade of warehouse equipment, but also the innovation of material management concept and development mode. Enterprises should be based on their own production scale, material management needs and digital transformation planning, choose the appropriate intelligent weighing material racking solutions, and gradually realize the intelligent management of the whole life cycle of the factory warehouse materials, digitally empowered material management system, to fine management to reduce costs and increase efficiency, and to achieve sustainable development in the fierce competition in the market.<\/p>","protected":false},"excerpt":{"rendered":"
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