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Tool fine management enterprise cost reduction and efficiency road

precision management of cutting tools

A PATH TO COST REDUCTION AND EFFICIENCY IMPROVEMENT FOR ENTERPRISES

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Usage Scenarios
Industry Applications
Product Advantages
Intelligent Core
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Intelligent spiral tool management cabinet ZSC-C02

product & project

Intelligent tool management cabinetIt is an advanced intelligent material management cabinet, applying material network + AI big data technology, with intelligent identification, self-collection, quota management, multi-dimensional data report, multiple authentication methods, multiple modes of collection, and many other advanced technologies to meet the needs of different occasions:

  • Large-capacity aisle: 15 22mm pitch, 10 aisles/layer, 8 adjustable aisles, maximum capacity of 1,200 slots.
  • Pickup method: double pickup port, layered drop, safe, efficient, cost-effective
  • Authentication methods: face recognition (support mask mode), card recognition, QR code recognition, account passwords
  • Intelligent management system: personnel management, quota management, multiple requisition modes, multi-dimensional data reporting, SAAS cloud system/local deployment
  • Functional accessories: thermal printer, large-capacity recycling bin, side compartment storage cabinet, video surveillance (optional)
ZSC-C02 智能螺旋刀具柜
ZSC-C02 Intelligent spiral tool cabinet

Introduction to technical parameters, scope of use, application conditions

downloading
15 +
Years of experience in the industry
100+
National Patents + Softwritings
80+
Clients in many countries around the world
5000+
Annual shipments of equipment
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Multi-scenario use

Intelligent tool management systems can be used in a wide range of industrial scenarios due to their digital, intelligent and automated capabilities.

Discrete manufacturing industries: 3C electronics/automotive parts processing, heavy machining

Process industry and high-precision manufacturing: aerospace precision machining, deep cavity machining of mold steel

Special working condition scenarios: high temperature/corrosive environment workshop, dust-free workshop

Convergence of emerging technology areas: digital twin factories, AGV unmanned warehouses

Whether it is the fine control required by a single piece of equipment or the globalized operation of a multinational enterprise, the intelligent tool management system can provide enterprises with all-round empowerment from the physical layer to the management layer through the technological combination of “Internet of Things + Big Data + AI”. With the popularization of edge computing and 5G technology, it will be extended to more flexible production scenarios in the future.

Watch the video to learn more

机械加工

machining

As an indispensable core consumable in the field of machining, the management efficiency of the tool directly affects the production schedule, machining accuracy and cost control. Traditional tool management mode, manual registration, random storage, inventory cumbersome, loss of control and other pain points, intelligent tool cabinet came into being, with its automation, precision, visualization of the core advantages, to crack the tool management problems, to promote the optimization of the production process of the key equipment.
汽车制造

automobile manufacturing

Automotive parts processing involves a large number of high-precision tools (such as micro-drills, carbide milling cutters, etc.), with more than 500 kinds of types and in various states (new tools, sharpening tools, tools to be sharpened). Intelligent tool cabinet through the “one item, one warehouse” partition management and personnel - tool traceability management technology, to achieve rapid positioning access, eliminating the confusion and errors caused by the traditional manual registration.
模具加工

Mold processing

Precision mold processing industry has “high precision, high complexity, high cost” typical characteristics, tool management directly affects the mold quality, production efficiency and cost control. Intelligent tool cabinet through digital, automation technology, accurate solution to the pain points in the traditional management mode, become the key equipment for the upgrade of precision mold enterprise
航空航天

aerospace

The aerospace manufacturing industry takes “ultra-high precision, extreme reliability, and strict compliance” as its core demand, and tool management directly affects the machining quality and safety of aircraft parts (such as engine blades and fuselage structural parts). Intelligent tool cabinet accurately matches the special needs of this field through digitalization and intelligent technology, and becomes a key infrastructure to guarantee process stability and reduce the cost of the whole life cycle.

Product Advantage:

Automated access and real-time monitoring of tools is realized through AI + IOT intelligent management. It greatly reduces the time of searching for tools, thus improving the operational efficiency of the production line. It can effectively control the amount of tool usage and avoid waste caused by excessive adoption. Furthermore, the inventory optimization function can reasonably arrange the replenishment plan of the tools according to the actual use situation, reduce the inventory of stagnant materials, and reduce the inventory cost. The data management function provides enterprises with detailed tool usage records and inventory information, which helps them make scientific decisions.

  • Efficient and accurate management: AI+IoT technology automatically records the receipt, return and service life of knives, reduces manual registration errors, improves management efficiency, and supports quick search and inventory count.
  • Reduced labor costs: Reduced manpower requirements, reducing the burden on staff while lowering labor costs.
  • Reduced tool loss: digital management strategy, reduce manual intervention, reduce labor costs; accurate planning of tool life, to avoid excessive stockpiling and waste, save operating expenses, improve production efficiency
  • Data-driven decision-making: real-time collection of data on tool usage frequency, wear and tear status, and generation of analysis reports to assist in optimizing purchasing plans, predicting maintenance needs, and reducing inventory backlogs and downtime risks.
99.5%accuracy
55%Efficiency gains
38%Reduced wear and tear
25%reduce costs

Intelligent Core

Smart Core

Intelligent tool management platform relying on the Internet of Things fusion of intelligent cabinet hardware, through the “mobile (H5 / small program) + management background (management system) + equipment side (equipment APP)” three parts.

Covering the whole process of staff operation, tool control and equipment interaction, it realizes the tool from inventory, receiving, recycling, to equipment association; it provides intelligent management of tool management data statistics, helping enterprises to reduce costs and increase efficiency, and standardize the process.

Life cycle management Inventory early warning systemsClosed-loop management covering the lifecycle of receiving, returning and recycling of tools, full process tracking! Intelligent inventory warning, procurement reminders, out-of-stock warning!
One item, one code, one trace.One knife, one code, knife-label-personnel item association, abandonment, trade-in, verification without worry, full traceability!
Real-time statistics to facilitate high-efficiency decision-makingFull life cycle management of materials, real-time statistics of requisition data, multi-dimensional analysis of the knife situation, improving the accuracy and effectiveness of decision-making!
Multi-functional side compartment cabinetHigh quantity, large capacity and customizable to achieve material placement, storage and recycling to meet the business needs of different scenarios!
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Limit your collection to what you need to eliminate wasteThe quota model, which is set according to the needs of workstations and processes, meets the needs of fine-grained management, and prevents waste by rationally regulating the manner in which employees receive their work!
Diversification of network connectionsSupport network connection mode: WIFI, 4G, wired network.
Cloud Monitoring System DockingSupport SAAS cloud mode, local deployment mode, standard API interface, rapid docking OA / ERP / WMS multi-system, simplify the procurement reconciliation process.
Remote Upgrade Lifetime MaintenanceSupport background remote upgrade, upgrade convenient, short time, senseless experience. The system is updated in real time, commonly used is always new