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Tool fine management enterprise cost reduction and efficiency road

Precision Management of Cutting Tools

A Path to Cost Reduction and Efficiency Improvement for Enterprises

Product Model

Usage Scenarios

Industry Applications

Product Advantages

Intelligent Core

80+

Product coverage in many countries around the world

50000+

Cumulative Shipments

Multi-scenario use

The Zebra Intelligent Tool Management System is suitable for a wide range of inventory management scenarios and can be widely applied across various industries. It is compatible with and adapts to production environments and enterprise consumables management in a variety of settings.

Discrete manufacturing industries: 3C electronics/automotive parts processing, heavy machining

Process industry and high-precision manufacturing: aerospace precision machining, deep cavity machining of mold steel

Special working condition scenarios: high temperature/corrosive environment workshop, dust-free workshop

Convergence in Emerging Technology Fields: Digital Twin Factories, AGV-Powered Automated Warehouses, and Digital and Intelligent Warehousing

Whether it is the fine control required by a single piece of equipment, the material management of intelligent production line or the intelligent warehouse management of enterprises, Zebra Intelligent Material Management System can provide all-round empowerment from the physical layer to the management layer through the technology combination of “IoT+Big Data+AI” for enterprises. With the popularization of edge computing and 5G technology, it will be extended to more flexible and elastic material management scenarios in the future.

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machining

As an indispensable core consumable in the field of machining, the management efficiency of the tool directly affects the production schedule, machining accuracy and cost control. Traditional tool management mode, manual registration, random storage, inventory cumbersome, loss of control and other pain points, intelligent tool cabinet came into being, with its automation, precision, visualization of the core advantages, to crack the tool management problems, to promote the optimization of the production process of the key equipment.

automobile manufacturing

Automotive parts processing involves a large number of high-precision tools (such as micro-drills, carbide milling cutters, etc.), with more than 500 kinds of types and in various states (new tools, sharpening tools, tools to be sharpened). Intelligent tool cabinet through the “one item, one warehouse” partition management and personnel - tool traceability management technology, to achieve rapid positioning access, eliminating the confusion and errors caused by the traditional manual registration.

Mold processing

Precision mold processing industry has “high precision, high complexity, high cost” typical characteristics, tool management directly affects the mold quality, production efficiency and cost control. Intelligent tool cabinet through digital, automation technology, accurate solution to the pain points in the traditional management mode, become the key equipment for the upgrade of precision mold enterprise

aerospace

The aerospace manufacturing industry takes “ultra-high precision, extreme reliability, and strict compliance” as its core demand, and tool management directly affects the machining quality and safety of aircraft parts (such as engine blades and fuselage structural parts). Intelligent tool cabinet accurately matches the special needs of this field through digitalization and intelligent technology, and becomes a key infrastructure to guarantee process stability and reduce the cost of the whole life cycle.

Product Advantage:

Automated access and real-time monitoring of tools is realized through AI + IOT intelligent management. It greatly reduces the time of searching for tools, thus improving the operational efficiency of the production line. It can effectively control the amount of tool usage and avoid waste caused by excessive adoption. Furthermore, the inventory optimization function can reasonably arrange the replenishment plan of the tools according to the actual use situation, reduce the inventory of stagnant materials, and reduce inventory costs. The data management function provides enterprises with detailed tool usage records and inventory information, which helps them make scientific decisions.

Efficient and accurate management: AI+IoT technology automatically records the receipt, return and service life of knives, reduces manual registration errors, improves management efficiency, and supports quick search and inventory count.
Reduced labor costs: Reduced manpower requirements reduce the burden on staff while lowering labor costs.
Reduced tool wear: digital management strategy to reduce manual intervention and lower labor costs; accurate planning of tool life, avoiding excessive stockpiling and waste, saving operating expenses and improving production efficiency
Data-driven decision-making: real-time collection of data on tool usage frequency, wear and tear status, and generation of analysis reports to assist in optimizing purchasing plans, predicting maintenance needs, and reducing inventory backlog and downtime risks.

99.5%recognition accuracy

55%Efficiency gains

38%Reduced wear and tear

25%reduce costs

Intelligent Core

Smart Core

Intelligent tool management platform relying on the Internet of Things fusion of intelligent cabinet hardware, through the “mobile (H5 / small program) + management background (management system) + equipment side (equipment APP)” three parts.

Covering the whole process of staff operation, tool control and equipment interaction, it realizes the tool from inventory, receiving, recycling, to equipment association; it provides intelligent management of tool management data statistics, helping enterprises to reduce costs and increase efficiency, and standardize the process.

Life cycle management Inventory early warning systemsClosed-loop management covering the lifecycle of receiving, returning and recycling of tools, full process tracking! Intelligent inventory warning, procurement reminders, out-of-stock warning!

One item, one code, one trace.One knife, one code, knife-label-personnel item association, abandonment, trade-in, verification without worry, full traceability!

Real-time statistics to facilitate high-efficiency decision-makingFull life cycle management of materials, real-time statistics of requisition data, multi-dimensional analysis of the knife situation, improving the accuracy and effectiveness of decision-making!

Multi-functional side compartment cabinetHigh quantity, large capacity and customizable to achieve material placement, storage and recycling to meet the business needs of different scenarios!