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Digital Intelligent Materials Management The Way to Corporate Success

DIGITAL AND INTELLIGENT MATERIAL MANAGEMENT THE PATH TO ENTERPRISE SUCCESSes

Product Model

Usage Scenarios

Industry Applications

Product Advantages

Intelligent Core

80+

Product coverage in many countries around the world

50000+

Cumulative Shipments

Multi-scenario use

Zebra Intelligent Material Management System is suitable for many different material management scenarios, which can be widely used in various industries, compatible and matching with various environments of production environment and enterprise consumables management.

precision manufacturing: Aerospace parts processing, semiconductor wafer production

Energy & Chemicals: Oil and gas field downhole tool management, new energy battery material storage

New Retail Services: Instant replenishment of unmanned convenience stores, cold-chain fresh food front-loading warehouses

state-run enterprise: Electricity emergency stockpile, military and police stockpile management

Whether it is the fine control required by a single piece of equipment, the material management of intelligent production line or the intelligent warehouse management of enterprises, Zebra Intelligent Material Management System can provide all-round empowerment from the physical layer to the management layer through the technology combination of “IoT+Big Data+AI” for enterprises. With the popularization of edge computing and 5G technology, it will be extended to more flexible and elastic material management scenarios in the future.

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precision manufacturing

Precision manufacturing fields (such as semiconductors, optical components, medical devices, etc.) have extremely high requirements for accuracy, cleanliness and traceability of material management, and the traditional warehousing model is difficult to meet the demand for micron-level processing. Intelligent material management cabinet through the Internet of Things + AI + automation technology, reconfigure the whole life cycle management system of materials, become the core tool for precision manufacturing enterprises to break through the yield bottleneck and realize cost reduction and efficiency.

Energy & Chemicals

The energy and chemical industry is characterized by high-risk characteristics, complex working conditions, and strong regulatory requirements, and the traditional manual management mode is difficult to meet the demand for safe production and lean operation. Intelligent material management cabinet through the Internet of Things sensing, AI risk warning, automation control and other technologies, to build a full chain of solutions covering the storage of hazardous chemicals, high-risk operation protection, emergency disposal, and become the core infrastructure for energy and chemical enterprises to realize intrinsic safety and cost reduction and efficiency.

semiconductor manufacturing

Semiconductor manufacturing is a typical ultra-precision, high-clean, strong compliance industry, involving hundreds of complex processes, the particulate control of material management, cross-pollution prevention, full traceability requirements are nearly demanding. Intelligent material management cabinet through the Internet of Things perception, AI dynamic optimization, automation and other technologies, reconstruct the whole chain management system from raw materials to finished products out of storage, and become the core infrastructure for semiconductor enterprises to break through the yield bottleneck and reduce production costs.

aerospace

Aerospace manufacturing industry is a typical representative of ultra-precision, high reliability and strong compliance, and its production process involves thousands of special materials (e.g. high-temperature alloys, carbon fiber prepregs, and aerospace-grade electronic components), with nearly harsh requirements for storage environment, traceability accuracy and safety protection. Through IoT sensing, AI dynamic optimization, automated execution and other technologies, the intelligent material management cabinet builds a digital control system for the whole chain from raw material storage to assembly use, and becomes the core infrastructure for guaranteeing the consistency of the quality of the aircraft parts and the development efficiency.

Product Advantage:

Intelligent material management cabinets reconfigure the traditional material management model by integrating Internet of Things (IoT), Artificial Intelligence (AI), big data analytics and RFID/Gravity Recognition technology to bring enterprisesLeapfrogging efficiency, optimizing costs, controlling risksMulti-dimensional value. It can effectively control the procurement, warehousing, collation, return, maintenance and loss reporting, inventory management, and procurement reminder of production materials/accessory materials, work tools and enterprise assets, avoiding waste caused by excessive collation. Furthermore, the inventory optimization function can reasonably arrange the replenishment/procurement plan of materials according to the actual usage, reduce the inventory of stagnant materials, and lower the inventory cost. The data management function provides enterprises with detailed material usage records and inventory information, which helps them make scientific decisions.

Efficient and accurate management: AI+IoT technology automatically records the material's receipt, return and service life, reduces manual registration errors, improves management efficiency, and supports quick search and inventory count.
Reduced labor costs: Reduced manpower requirements reduce the burden on staff while lowering labor costs.
Reduce material loss: digital management strategy, reduce manual intervention, reduce labor costs; accurate planning of material loss rate and per capita consumption, to avoid excessive stockpiling and waste, save operating expenses, improve production efficiency
Data-driven decision-making: real-time management of material inventory and frequency of use, loss status and other data, to generate analysis reports to assist in optimizing the procurement plan, forecasting maintenance needs, reducing inventory backlogs and the risk of production line shortage of material downtime.

99.5%recognition accuracy

55%Efficiency gains

38%Reduced wear and tear

25%reduce costs

Intelligent Core

Smart Core

The Smart Material Management Platform leverages IoT-enabled smart lockers and consists of three components: “mobile app (H5/mini-program) + management backend (management system) + device app (device app),”

It covers the entire material lifecycle—from procurement, receipt, issuance, and return to equipment repair and write-off—all the way to procurement decisions; it provides intelligent management of enterprise material management data statistics, helping businesses reduce costs, improve efficiency, and standardize processes.

Employee ManagementEnables the maintenance of employee information. Includes functions such as managing employees, positions, and departments; configuring employee quotas and consumables policies; and querying information.

Equipment ManagementMaintain information on integrated equipment and smart cabinets, and ensure standardized management

Consumables ManagementImplement maintenance of production auxiliary material information. Manage records of production auxiliary material issuance, shipments, and replenishment; integrate tools for querying and analyzing production auxiliary material information to enable efficient control and精细化 management.

Warehouse ManagementImplement inventory configuration, distinguishing between warehouses and zones; manage the receipt and issuance of production auxiliary materials, and provide functions for viewing, querying, and exporting records.